Distributed Control Systems (DCS)

Distributed Control Systems (DCS) Information

Distribute control systems (DCS) use de-centralized or subsystems to manage distributed processes or producing systems. they provide flexibility, extended instrumentality life, simplicity of latest instrumentation integration, and centralized maintenance once employed in an industrial atmosphere.

Characteristics and style

A distributed control system involves the position of multiple controllers inside a plant or producing method. The controllers are networked to a central console. DCSs aim to centralize plant operations to permit control, monitoring, and reportage of individual elements and processes at one location.


DCSs area unit by definition stratified systems, though not all systems share a standardized hierarchy.

Individual controllers, supervised by master controllers, structure the bottom “field” or “plant” level of the hierarchy. The master controllers hook up with individual computers and servers, that is any connection to video output devices and a human-machine interface (HMI), which is an actual Location of user control. DCSs are typically networked mistreatment normal protocols like PROFIBUS and LAN, the latter of that is employed during this particular system.

It is necessary to notice that a lot of DCS parts also can operate as standalone devices. whereas a DCS ultimately governs the functionality of its networked parts, constant parts will often be reprogrammed to be used in different applications.

The design of Distributed Control Systems (DCS)

Distribution Control Systems (DCS) consists of 2 major qualities.

1) varied control functions will be distributed into little sets of subsystems that are semi-autonomous. These are interconnected by a high-speed communication bus and their functions embrace data presentation, data acquisition, method control, method supervising, reportage info, storing and retrieval of data.

2) The second characteristic is that the automation of the manufacturing process by integrating advanced management methods.


Distribution Control Systems (DCS) will be employed in varied management applications with a lot of range of I/O’s with dedicated controllers. These systems are employed in the manufacturing method wherever designing multiple products in multiple procedures such a batch process management.

Features of DCS are:
• System redundancy
• a lot of refined HMI
• climbable platform
• System security


Distributed control systems (DCS) are majorly employed in manufacturing processes that are continuous or batch-oriented.

Applications of DCS include

• Chemical plants
• organic compound (oil) and refineries
• Pulp and Paper Mills
• Boiler controls and power station systems
• atomic power plants
• Environmental management systems
• Water management systems
• Water treatment plants
• sewerage treatment plants
• Food and food process
• Biochemical and fertilizer
• Metal and mines
• Automobile producing
• metallurgic method plants
• Pharmaceutical producing
• Sugar purification plants
• Agriculture Applications

Benefits of exploitation DCS include

It needs the lowest troubleshooting

• It contains HMI graphics and faceplates

• Alarms
• Lends itself best organization and consistency than a PLC/HMI together
• Batch management is feasible
• OPC server
• Reduced engineering time
• Redundant operator system servers


Most distributed control systems area unit designed with redundant parts. Redundant engineering will increase a system’s reliability by using backup processors just in case of primary processor failure. Redundant parts are necessary for DCSs as a result offer 2 main reasons:

several DCSs control safety-critical processes during which failure or outage of apparatus may cause personal injury or loss of life. An oil refinery could be the best example of a safety-critical plant. In such AN atmosphere, a control system governs flares that perpetually burn gas. If the system fails and therefore the flares cease burning, gas collects, and pools, inflicting an especially dangerous scenario.
Redundancy will be increasing instrumentality reliability, going away the DCS operator to concentrate on displays, software, and applications. as a result of DCS systems need near-constant operator interaction at the HMI, redundancy is crucial.

Applications of Distributed Control Systems (DCS)

Distributed control systems are most often employed in batch-oriented or continuous method operations, like oil purification, power generation, organic compound manufacturing, craft, food, and drink manufacturing, pharmaceutical production, and cement process. DCSs could control any of variety of various instrumentality types, including:

1. Variable speed drives
2. quality control systems

3. motor control centers (MCC)
4. Kilns
5. manufacturing instrumentation
6. Mining instrumentation

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